High Performance Ceramic Coatings (MCP-1790) - Global Industry Analysts, Inc.

I. INTRODUCTION, METHODOLOGY & PRODUCT DEFINITIONS

Study Reliability and Reporting Limitations.....I-1

Disclaimers.....I-2

Data Interpretation & Reporting Level.....I-3

Quantitative Techniques & Analytics.....I-3

Product Definitions and Scope of Study.....I-3

1. Thermal Spray.....I-3

2. Chemical Vapor Deposition (CVD).....I-4

3. Physical Vapor Deposition (PVD).....I-4

4. Others.....I-4

II. A NORTH AMERICAN MARKET REPORT

42

$3000

1. MARKET OVERVIEW.....II-1

4

$300

A Glimpse of the Ceramics Market.....II-1

Market Outlook.....II-1

1

$75

Test Requirements for Ceramic Coatings.....II-2

Nature, Composition and Application of Ceramic Coatings.....II-2

Market Trends.....II-2

Use of Nanoceramics Emerging.....II-2

1

$75

Ceramic Coatings Increasing Horsepower of Engines.....II-3

MEMS/ Electronic Packaging Applications Gets New Ceramic Material.....II-3

Advanced Coating Technologies Catching Up in Spray Market.....II-3

Increasing Specialized Applications Drive Sol Gel Technology Growth.....II-3

2

$150

2. PRODUCT OVERVIEW.....II-5

20

$950

Ceramic Coatings.....II-5

High Performance Ceramic Coatings.....II-5

Ceramic Materials and their Properties.....II-5

1

$75

Major Attributes of High-Performance Ceramic Coatings.....II-6

Methods of Applying Ceramic Coatings.....II-6

1

$75

Chemical Vapor Deposition (CVD).....II-7

Types of CVD Processes.....II-7

1

$75

General Features of CVD Coatings.....II-8

Precursors.....II-8

Types of Precursors.....II-8

Products of CVD Process.....II-8

By-Products of CVD Process.....II-8

Uses of CVD Process.....II-8

1

$75

Sources of Energy.....II-9

CVD Diamond Films.....II-9

1

$75

Improved Plasma CVD Ceramic Coating Process.....II-10

Physical Vapor Deposition (PVD).....II-10

PVD Coating Process.....II-10

Evaporation.....II-10

1

$75

Transportation.....II-11

Reaction.....II-11

Deposition.....II-11

PVD Coating Materials.....II-11

Hard PVD Ceramic Coatings.....II-11

Applications of PVD Coatings.....II-11

1

$75

Advantages of PVD Process.....II-12

Disadvantages of PVD Process.....II-12

EB-PVD Method.....II-12

1

$75

PVD Techniques in TiN Coatings.....II-13

Disadvantages of PVD Techniques in TiN Coatings.....II-13

1

$75

Chemically Formed Processes.....II-14

Advantages of CFP.....II-14

Thermal Barrier Coatings.....II-14

1

$75

Higher Thickness Thermal Barrier Coatings.....II-15

1

$75

Thermal Spray.....II-16

Advantages of Thermal Spray.....II-16

Disadvantages of Thermal Spray.....II-16

Characteristics of Thermal Spray Coatings.....II-16

Microstructure Characteristics.....II-16

1

$75

Tensile Strength.....II-17

Techniques and Processes of Thermal Spray.....II-17

Flame Spray Processes.....II-17

1

$75

Powder Flame Process.....II-18

Wire Flame.....II-18

High Velocity Oxy Fuel (HVOF).....II-18

JET KOTE Coating Process.....II-18

Detonation Gun.....II-18

1

$75

Electric Arc Spray/Wire Arc Process.....II-19

Plasma Arc Processes.....II-19

Types of Plasma Arc Processes.....II-19

Atmospheric or Air Plasma Spray (APS).....II-19

1

$75

Low Pressure Plasma Spraying (LPPS).....II-20

Cold Spray Process.....II-20

Plasma Transferred Arc (PTA).....II-20

Sol Gel Coating Process.....II-20

1

$75

Applications of Sol-Gel.....II-21

Sol-Gel in Biomedical Applications.....II-21

1

$75

Micro-Arc Oxidation of Reactive Metals Method.....II-22

Weld Over-Laying.....II-22

1

$75

Laser Cladding Technology.....II-23

Spray Coating.....II-23

Nanocomposite Coatings.....II-23

Dipping and Brush Painting.....II-23

Applications of Ceramic Coatings.....II-23

1

$75

Industrial Applications.....II-24

Automotive Sector.....II-24

Medical Sector.....II-24

Military Applications.....II-24

1

$75

3. PRODUCT DEVELOPMENTS/LAUNCHES.....II-25

3

$225

Applied Materials Launches Applied Endura® Extensa™ PVD1.....II-25

Greenstone Unveils ACC.....II-25

KSG Rolls Out Technical Coatings.....II-25

Seco Introduces Novel PVD Grades.....II-25

1

$75

Sulzer Delivers 9MC to ASB.....II-26

University of Dayton Research Institute Scientists Develop New Coating

Technique.....II-26

Air Products Releases Thermal Spray Cooling Technology.....II-26

Laird Technologies Releases Decorative Metals Technology.....II-26

1

$75

Xiom Unveils Marine Protective Coating.....II-27

1

$75

4. RECENT INDUSTRY ACTIVITY.....II-28

6

$450

Kennametal Takes Over Tricon Metals & Services.....II-28

Deloro Stellite Takes Over Plasmatec.....II-28

Air Products Partners with Progressive Technologies.....II-28

1

$75

Air Products Extends Thermal Spray Cooling Technology to Delta Air Lines.....II-29

Praxair Expands Coating Services to GE-Aviation.....II-29

Praxair to Increase Production of Industrial Gas Turbine Coatings.....II-29

1

$75

Interplex Industries Plans to Add PVD Facility.....II-30

3M Acquires E Wood Holdings.....II-30

nCoat Completes Metallic Ceramic Coatings Acquisition.....II-30

Quantum Snaps Up Denton Coatings.....II-30

1

$75

Orelikon Balzers to Acquire VST Keller.....II-31

INFICON Acquires Maxtek.....II-31

JET-HOT Signs Production Deal with PYPES.....II-31

Praxair to Provide Thermal Spray Coatings to FMC.....II-31

1

$75

Structured Materials Secures CVD Tool Development Contract from National Science

Foundation.....II-32

nCoat and High Performance Coatings Establish New Plant in North Carolina.....II-32

Quantum Coating Announces Construction of New Coating Facility in New Jersey.....II-32

1

$75

Delphi Divests Automotives Catalyst Unit to Umicore.....II-33

Sermatech Canada Gains Goodrich Landing Gear Coating Approval.....II-33

1

$75

5. FOCUS ON SELECT US PLAYERS.....II-34

7

$425

Accuwright Industries, Inc......II-34

American Roller Company.....II-34

APS Materials, Inc......II-34

1

$75

Aremco Products, Inc......II-35

Cetek Limited.....II-35

1

$75

Chromalloy.....II-36

Cincinnati Thermal Spray, Inc......II-36

Diamonex® Products.....II-36

1

$75

Flame Spray Coating Company, Inc......II-37

Honeywell International, Inc......II-37

Heany Industries, Inc......II-37

1

$75

High Performance Coatings, Inc......II-38

Materials and Electrochemical Research (MER) Corp......II-38

1

$75

Praxair Surface Technologies, Inc......II-39

Saint Gobain Grains and Powders.....II-39

Precision Coating, Inc......II-39

Sermatech International, Inc......II-39

1

$75

Sulzer Metco (US) Inc......II-40

Swain Tech Coatings, Inc......II-40

ZYP Coating, Inc......II-40

1

$75

6. MARKET ANALYTICS.....II-41

Table 1: North American Recent Past, Current & Future Analysis for High Performance Ceramic Coatings by Technology - Thermal Spray, Chemical Vapor Deposition, Physical Vapor Deposition and Other Coating Technologies Independently Analyzed with Annual Revenue Figures in US$ Million for Years 2006 through 2015 (includes corresponding Graph/Chart).....II-41

1

$150

Table 2: North American 10-Year Perspective for High Performance Ceramic Coatings by Technology - Percentage Breakdown of Dollar Sales for Thermal Spray, Chemical Vapor Deposition, Physical Vapor Deposition and Other Coating Technologies for Years 2006, 2009 & 2015 (includes corresponding Graph/Chart).....II-42

1

$150

III. COMPETITIVE LANDSCAPE

478

$995

Total Companies Profiled: 131  (including Divisions/Subsidiaries - 142)
Region/Country                 Players

The United States                110
Canada                             5
Japan                              3
Europe                            20  
     Germany                       4
     The United Kingdom            8
     Italy                         1
     Rest of Europe                7
Asia-Pacific (Excluding Japan)     4

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HIGH PERFORMANCE CERAMIC COATINGS - A NORTH AMERICAN MARKET REPORT

Research Abstract

Complimentary Market Brief:

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